Compatible with a zippo 1941 replica?

Yes it fits all standard size zippo lighters.

doesn't work out of the box. is it possible the butane leaked out?

They are all shipped empty without butane

is there a way to adjust the flame height?

Yes there should be a little turning dial next to the hole where the butane is filled. It can be moved left or right for flame height adjustment.

Does it fit thyrm case?

yes. but it doesn't fit the Zippo case. A Z-plus fits both. a zippo butane insert does not work in a thyrm case.

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Brand	Thunderbird
Package Dimensions	15.24 x 7.62 x 0.64 cm; 40.82 g
Manufacturer reference	TH-INSERT/2T
Manufacturer part number	TH-INSERT/2T
Item Weight	40.8 g

ThunderbirdVector Butane Double Torch Insert

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